BBQ Pulled Pork Macaroni Bake

Featured in: Classic Family Dinners

Savor a smoky, cheesy bake featuring tender pulled pork, al dente macaroni, and rich cheddar. Tossed with tangy BBQ sauce and crowned with a savory breadcrumb topping, this hearty American classic comes together quickly and delivers golden, bubbling comfort. Ideal for using leftover barbecue or store-bought pork, every creamy forkful promises layered flavor and satisfying crunch, making it perfect for effortless weeknight dinners or potluck gatherings.

Updated on Mon, 06 Oct 2025 08:33:58 GMT
BBQ Pulled Pork Macaroni Bake bubbling in a casserole dish with melted cheddar topping. Pin
BBQ Pulled Pork Macaroni Bake bubbling in a casserole dish with melted cheddar topping. | panpatriot.com

This BBQ Pulled Pork Macaroni Bake is pure comfort food that turns leftover pulled pork into an irresistible one-pan meal. Macaroni is tossed with tangy BBQ sauce and creamy cheese, then finished with a crispy topping that makes everyone want seconds. It is the ultimate solution for days when you need something cozy but also bold and crowd-pleasing.

I whipped this up on a rainy Tuesday with leftovers from the weekend BBQ and instantly knew it belonged in my regular dinner rotation. Every time the scent fills the kitchen, the whole family is in line before it hits the table.

Ingredients

  • Elbow macaroni The classic shape holds sauce beautifully and cooks up tender If possible pick bronze-cut pasta for best texture
  • Cooked pulled pork Smoky slow-cooked pork works best but rotisserie or store-bought is great too Choose well-shredded pork with some burnt ends for extra flavor
  • BBQ sauce Adds sweet tangy depth Use your favorite smoky or mildly spicy brand
  • Butter For rich flavor and a silky base Unsalted allows better control of seasoning
  • All-purpose flour Thickens the sauce Look for unbleached or high-quality flour
  • Milk Whole milk brings creaminess Use fresh dairy for smoothest results
  • Shredded cheddar cheese Melts evenly and delivers sharp flavor Buy a block and shred yourself for best melt
  • Mustard Adds zip and complexity Yellow or Dijon both work but optional
  • Salt and black pepper Balances and enhances the dish Use freshly ground pepper for the brightest taste
  • Extra cheddar cheese For that bubbling golden crown Freshly grated blends best
  • Breadcrumbs Adds crunchy texture to the top Go for panko or homemade for extra crispness

Instructions

Cook the Pasta
Boil elbow macaroni in generously salted water until just al dente This usually takes about 7 minutes Stir occasionally so nothing sticks Once cooked drain the pasta and set aside so it stays firm for baking
Make Cheese Sauce
In a medium saucepan melt the butter over medium heat Whisk in the flour and stir for a full minute to eliminate raw taste Slowly pour in the milk whisking constantly until you get a smooth mixture Cook for about 5 to 7 minutes until the sauce thickens enough to coat the back of a spoon Lower the heat and add shredded cheddar whisk until fully melted If you are using mustard add it here Season generously with salt and black pepper Taste and adjust if needed
Assemble the Bake
In a large mixing bowl combine the drained macaroni pulled pork BBQ sauce and the creamy cheese sauce Stir carefully so all the pasta is coated Transfer everything to a greased baking dish using a spatula to smooth the surface
Add Topping
Scatter extra cheddar cheese evenly over the top Sprinkle breadcrumbs across for a crunchy final touch
Bake
Place the dish in an oven preheated to 190 Celsius or 375 Fahrenheit Bake for 20 to 25 minutes until the cheese topping is bubbling and golden Remove from oven and let cool a few minutes before serving so each slice holds together
Golden, cheesy BBQ Pulled Pork Macaroni Bake served hot, garnished with crispy breadcrumbs. Pin
Golden, cheesy BBQ Pulled Pork Macaroni Bake served hot, garnished with crispy breadcrumbs. | panpatriot.com

Cheddar steals the spotlight for me here I love how it transforms into a gooey blanket over the pork and pasta Every holiday my kids ask if I will make the pulled pork bake just for them because it is the best leftover makeover in our house

Storage Tips

Let leftovers cool completely before covering and refrigerating You can keep this bake in the fridge for up to three days To reheat cover with foil and warm in the oven at 160 Celsius for about twenty minutes or microwave individual portions for quick lunches

Ingredient Substitutions

No pulled pork Use shredded chicken or beef instead For a vegetarian option try shredded jackfruit Extra sharp cheddar or a smoky gouda makes a flavorful swap for the cheese If gluten is a concern look for gluten-free macaroni and flour

Serving Suggestions

Pair with a crisp slaw or a green salad to brighten the meal Cornbread or garlic bread also make perfect sides For a fun twist serve with extra BBQ sauce drizzled over the top or with pickled jalapenos on the side if you like spice

Cultural Context

This recipe captures Southern BBQ flavors and folds them into classic American comfort cooking Using leftovers in this way has always been a tradition in families who do their own slow-cooked BBQ It is part thrift part pure indulgence and all about not letting anything go to waste

Seasonal Adaptations

Add roasted sweet corn in summer for a touch of sweetness Mix in diced jalapenos or hatch chiles in late summer for mild heat Try smoked turkey around the holidays for a festive spin

Success Stories

I have watched friends who claimed not to like pasta devour this bake on game day It always brings people together Whether it is the crunchy top or melty center every bite is a crowd pleaser If you make this at a family reunion be ready for it to disappear in record time

Freezer Meal Conversion

Prepare the recipe through assembly but stop before baking Cover tightly and freeze up to two months When ready to eat bake directly from frozen at 180 Celsius for forty five minutes covered then uncover for the last ten minutes to crisp the top

Freshly baked BBQ Pulled Pork Macaroni Bake, smoky pork and pasta oozing melty cheese. Pin
Freshly baked BBQ Pulled Pork Macaroni Bake, smoky pork and pasta oozing melty cheese. | panpatriot.com

Serve this crowd-pleaser bubbling hot and watch it disappear. Every bite is pure comfort with a BBQ twist.

Recipe Questions

Can I use a different pasta shape?

Absolutely. Penne, rotini, or shells work well—just cook to al dente before baking for best texture.

What cheese can I substitute for cheddar?

Try Monterey Jack, smoked gouda, or a blend of cheeses for variation in flavor and creaminess.

How can I add more spice?

Mix in chopped jalapeños, sprinkle chili flakes, or use spicy BBQ sauce for an extra kick.

Is this dish suitable for making ahead?

Yes. Prepare the bake, cover, and refrigerate up to one day. Bake just before serving for best results.

Can I freeze leftovers?

Portion cooled bake into airtight containers and freeze. Reheat in the oven until warmed through and bubbly.

BBQ Pulled Pork Macaroni Bake

Smoky pulled pork, cheddar, and pasta baked to golden, bubbly comfort. A savory BBQ twist on classic macaroni.

Prep duration
15 min
Cooking duration
25 min
Total duration
40 min


Difficulty Easy

Origin American BBQ

Yield 6 Servings

Dietary requirements None specified

Ingredients

Pasta & Pork

01 10 ounces elbow macaroni
02 2 cups cooked pulled pork
03 1/2 cup BBQ sauce

Cheese Sauce

01 2 tablespoons butter
02 2 tablespoons all-purpose flour
03 1 3/4 cups milk
04 1 1/2 cups shredded cheddar cheese
05 1 teaspoon mustard (optional)
06 Salt and black pepper, to taste

Topping

01 1/2 cup extra shredded cheddar cheese
02 1/4 cup breadcrumbs (optional)

Directions

Step 01

Cook the pasta: Bring a large pot of salted water to a boil. Add elbow macaroni and cook until just al dente. Drain well and set aside.

Step 02

Prepare cheese sauce: In a saucepan, melt butter over medium heat. Whisk in flour and cook for 1 minute. Gradually pour in milk, whisking constantly until smooth. Simmer until the mixture thickens. Stir in cheddar cheese, mustard if using, salt, and black pepper until the cheese is fully melted and sauce is smooth.

Step 03

Combine ingredients: In a large mixing bowl, gently toss cooked pasta with pulled pork, BBQ sauce, and the prepared cheese sauce until evenly distributed. Transfer mixture into a greased baking dish.

Step 04

Add topping: Scatter additional cheddar cheese and breadcrumbs evenly over the top.

Step 05

Bake: Bake uncovered in a preheated oven at 375°F for 20 to 25 minutes, or until the top is golden and bubbling.

Necessary tools

  • Large pot
  • Saucepan
  • Baking dish
  • Whisk
  • Mixing bowl

Allergy information

Review each ingredient for potential allergens and consult with healthcare providers if you're uncertain.
  • Contains gluten (pasta, flour), dairy (milk, cheese), and mustard

Nutrition facts (per portion)

These values are estimates only and shouldn't replace professional medical guidance.
  • Calories: 650
  • Fat: 32 g
  • Carbohydrates: 48 g
  • Protein: 37 g